Latest Posts

  1. Bullet R1 Roaster Meet Up

    Bullet R1 Roaster Meet Up

    Join us for a meet-up where we will discuss the very popular Aillio Bullet R1 coffee roaster.

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  2. Six Under Six - July 2018

    Six Under Six - July 2018

    Six great coffees. All under six bucks.

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  3. Video: A Cooler Way to Cool Your Behmor Roast

    Video: A Cooler Way to Cool Your Behmor Roast

    Cool your coffee faster by removing the drum.

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  4. Aillio Bullet R1 Support

    Aillio Bullet R1 Support

    Need a little help with your Bullet R1? We are here for you.

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  5. Intro to Home Roasting Class

    Intro to Home Roasting Class

    Sign up for this roasting basics class. It's going to be a lot of fun.

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  6. Sweet Maria's Featured on The Coffee Podcast

    Sweet Maria's Featured on The Coffee Podcast

    Listen in and share with a friend that needs a little motivation getting started with roasting on their own.

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  7. Hot Rod Home Coffee Roasters: The Spirit of Invention

    Hot Rod Home Coffee Roasters: The Spirit of Invention

    For some people who roast their own coffee, off-the-shelf home coffee roasting appliances don't cut it.

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  8. Air Popper Modifications -Adding a Thermometer

    Air Popper Modifications -Adding a Thermometer

    A thermometer can help you establish a more consistent roasting routine. Adding a thermometer to your air popper measures the temperature of the forced air heat flow after it has passed through the beans.

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  9. Gas Oven Roasting Method

    Gas Oven Roasting Method

    What You Need: A gas oven. A perforated pan, a vegetable steamer, or a stainless steel wire mesh collander.

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  10. How to make a Thermometer Clip

    How to make a Thermometer Clip

    Do you really need a thermometer clip? Well, not really, but if the dial face is moving around while you are cranking, it makes it hard to read.

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  11. Air Popper Modifications -Timing Roasts

    Air Popper Modifications -Timing Roasts

    When I started roasting with an air popper, I found that timing the roasts was difficult.

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  12. Another Home Roaster Takes the Leap

    Another Home Roaster Takes the Leap

    Sweet Maria's customer jumps into his own coffee business

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Air Popper Modifications -Building a Chaff Collecting Chimney

Air Popper Modifications -Building a Chaff Collecting Chimney

If you choose to alter your air popper you are assume the risk that it will no longer work as it was designed to, that it might not work at all, that you might injure yourself in performing these tasks or in using the altered device. This information is here for you to peruse, but Sweet Maria's accepts NO responsibility in what the results may be. Cutting tin cans with snips is especially hazardous ...expect injury! Be Careful!

Experiments in Building a Chaff-Collecting Chimney

Creating an experimental top for your roaster from household trash can be fun and rewarding. Any changes you make in the hood on your air popper will change the roast because you are modifying the thermodynamics of the air flow. Here are some photographs and notes of a chimney I built that traps chaff very effectively. The roasts take slightly longer with this device installed. I tested it with a West Bend Poppery II, but it would work with any popper with minor changes.

Cut three or four vertical slits in inner can so it can be shoved into the popper chamber opening.
Cut hole in bottom of larger outer can, tabs are just to help fix the 2 cans together.
Cut openings for air flow. Seal cans together with RTV. wrap strips of window screen over openings on outside. Double up on it to prevent any chaff from getting through. See auto air filter idea below...
The design here is very simple. I am not going to provide step-by-step directions since I think the construction is obvious, and this design could be greatly improved upon by almost anyone who attempts it (see note below).You jam a can into the chamber. Chaff blows up vertically, then lands in the trench between the two cans. It is drawn there because the only air outlets are the vents along the bottom of the larger can. They are covered with a double layer of standard window mesh. The top of the can is covered with a lid from a clear glass casserole bowl, so the roast is very observable. A thermometer (not pictured) pierces the side of the inner can and is suspended in the air stream. The cans are joined with high temperature RTV sealant.

The irony about this chimney design is that I don't think its a significant improvement over the standard popper hood. Chaff is no big deal, I think its smoke that concerns more poeple. Well ...this whole design was intended as a smoke reducer but I never got around to it. How would that happen? A lightweight automotive air filter would be added, encircling the lower part of the outer can, over the openings/mesh. I think that if you could find a cheap paper auto air filter that didn't restrict air flow too much, this design could really work. I'm just too busy right now to investigate the options ...

Please let me know if you have any ideas, innovations, or chimney building success stories. I'll be glad to post them here, or feature your invention in an article of its own.

Tom